Wednesday, February 20, 2019

How to HVAC Chiller Commissioning

What Is HVAC M.T.O? (Material take off)



                                                  Centrifugal Chiller                                   

1. Material take off is a term used in engineering and construction and refrers to a list of materials with quantities and types that are required to build a designed item.

2. This list is generated by analysis of a blue print or design document

3. A material take off  is the process of analyzing the drawings and determining all the materials required to accomplish the design

Description 

HVAC primary plant and infrastructure 1 off chilled water HVAC Equipment 

CHILLER UNITS 

Air cooled Chillers complete with screw compressors condensor coil, Micro processor controller total capacity 450 tons,Refrigerant - 134a Fluid type chilled water,Entering water temperature 58'FLeaving water temperature 42'F, Fluid flow rate 675 USGPM, power supply 380v-3ph - 60HZ 

Out door Ambent kit suitable for operation up to 125F, water flow switch and condenser coil made of copper tubes and aluminium fins coated with anti corrosive material chillers shall be provided with fully integrated control panel suitable for single point electrical connection

CHILLED WATER PRIMARY PUMPS 


                                         
            CHILLED WATER PUMP                                                         
Base mounted flexible coupled, END suction pumps with variable speed drive,670 USGPM,100ft Head,Nema 40hp,1400RPM TEFC Accessories,Vibration isolator's Pumps shall be provided with fully integrated control panel suitable FOE single point Electrical Connection 

Underground Chilled Water pipes 

Carbon steel ASTMA53 Grade B,ERwor seam less,Schedule 40,thick polymer thane Foam insulation with hope jacketing as outer casing protective jacket complete all fitting,support,Hanger,and accessories with the following Diameters 

EXTERNAL ABOVE GROUND CHILLED WATER PIPING

Shall be schedule 40 black steel ASTM A53 all external chilled water pipes to be insulated with 3 thick ARMA flex rubber insulation 

The insulation shall be covered with aluminium jacket with joined SEAMS located at the bottom of the pipe work complete with all fittings 

Support Hangers and accessories with the following pipe size 


Pressure Guages 

Pressure guages shall have A range from to 16 bar (0.To 233psi) And shall be size 100 as manufactured by Dirmex or approved equal above specified

Instrument shall be used for Chillers pumps 150

THERMOMETERS 

Thermometers shall have a range from 0'c to 120'c 32'F to 248'F shall be of the liquid type and have a system suitable to match pipe Dimension and field conditions, THERMOMETERS shall be as manufactured by Dirmex or approved equal 

Flexible connectors for Chiller inlet and out let shall be SMILAR To MASON industries Saf ELEX SFDEJ OR approved equal and shall be double sphere connectors 

Connector material to have temperature to erance up to 120'c (250'c) connectors to be weather proof

Makeup water system

Makeup water system is a assembly valve packaged for air seperator (Chiller yard)

CHILLED WATER CONTROLS AND TESTING 

HVAC control complete with sensors,instruments,DDC,Actuators and all Necessary instrumentation and accessories 

HVAC DDC Control points, Testing and Balancing1 

AIR SIDE HVAC EQUIPMENT 

Air Handling Unit 


                                                   AHU                                              

1.Electrical switch gear room near Chiller yard 

Chilled Water type total cooling capacity 642 MBH sensible cooling capacity 45 8mbh 

Chilled Water temperature in out 42'F/58'F water temperature difference ^T 16'F

Water flow rate 8.0 USGPM Cooling coil entering air dry Bulb wet Bulb temperature 79

Air Flow 2650 CFM external static pressure 0.5 wG 220v/3PH 60HZ power supply 

Fan motor HP 2Hp Refrigerant R22a Complete with All standard accessories and interconnecting Refrigerant lines,Cooling coils shall be made of copper tubes with Anti corrosive coated aluminium fins 

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